Tag Archive for: Woodwork Career Alliance

IWF Donates $12,500 to MiLL Training Program

In its first donation of the year to an industry organization, the International Woodworking Fair has announced a $12,500 contribution to the Manufacturing Industry Learning Lab (MiLL) in Colorado Springs, CO. The MiLL is an EDUcation member of the Woodwork Career Alliance of North America.

The unrestricted donation is for the advancement of its mission to promote a stronger trade workforce in Colorado, IWF officials said. MiLL exists to expand opportunities for learners and offer students trade career paths in cabinet manufacturing, construction technology and welding technology.

“IWF has long championed education, innovation and talent development as key forces powering the wood products industry’s future,” said Andreas Muehlbauer, Stiles Machinery Executive Vice President and IWF 2022 Show Chair. It is part of its overall efforts, including the IWF Education Conference, the IWF Challengers Distinguished Achievement Award and the IWF Design Emphasis Student Furniture Design competition.

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The unrestricted donation is for the advancement of its mission to promote a stronger trade workforce in Colorado, IWF officials said. MiLL exists to expand opportunities for learners and offer students trade career paths in cabinet manufacturing, construction technology and welding technology.

“IWF has long championed education, innovation and talent development as key forces powering the wood products industry’s future,” said Andreas Muehlbauer, Stiles Machinery Executive Vice President and IWF 2022 Show Chair. It is part of its overall efforts, including the IWF Education Conference, the IWF Challengers Distinguished Achievement Award and the IWF Design Emphasis Student Furniture Design competition.

Cole’s Long & Winding Road Leads to a Woodworking Career

Cat Cole competes in SkillsUSA Wisconsin in 2019 while a student at Madison College.

Cat Cole intended to become a stem cell researcher before a series of life-changing events led her to follow her passion for woodworking.

Three years ago, Cat Cole competed in SkillsUSA Wisconsin as a student of Madison College’s Cabinetmaking & Millwork program. Now a project management coordinator for Wisconsin Built, Cole returned to SkillsUSA Wisconsin last month, this time as a judge.

Cole’s career path has been anything but linear. Her journey has taken many twists and turns. Along the way she has grappled with the peer pressure of following her passion to learn woodworking. That pressure was made all the more intense because she is a woman. Considering that Cole once had her sights on becoming a stem cell researcher, working as a liaison between general contractors and Wisconsin Built’s production department says a lot about how much her life has been re-routed.

And she couldn’t be happier.

Cat Cole developed a love for woodworking early on by watching her father in his workshop.

An Early Love for Woodworking
“As a child I watched my dad build and fix things. I was fascinated by the fact that he could do that,” Cole recalls. “I was pretty much hands-on and definitely followed in his footsteps a lot. I asked for my own tools, so he got me this pistol grip saw that I would use to cut down these tiny boards to make who knows what. But it still felt cool to be in the workshop with him and doing the work myself.”

Cole’s interest in woodworking expanded during her years at Kromery Middle School of Middleton, WI. “I got my first formal exposure to woodworking there. That was the course that I poured most of my heart and soul into. I just found it so fascinating and so rewarding. The teachers made it such a great experience.”

“I was definitely one of the few females to take three years of woodshop,” Cole adds. “Everyone had to take woodworking in sixth grade, but not many girls were interested enough to take it as an elective in seventh and eighth grades.”

As much as she enjoyed woodworking, she passed up the opportunity to take woodshop in high school. “Growing up in a pretty well-to-do suburb of Madison, the expectation was that you were going to go to college to become a doctor, a lawyer, an investment banker or something else high profile if you wanted to e considered successful,” Cole says. “I focused my attention on science and math classes with the intention going into health sciences and took Spanish and orchestra as my electives.”

After graduating from high school, Cole enrolled at the University of Wisconsin Madison intent on earning a biochemistry degree and becoming a stem cell researcher. Her plans soon took a major detour. “During my freshman year I came down with some pretty serious health issues,” she says. “I had to withdraw from my studies to focus on getting my health under control.”

As her health improved, Cole went to work full time with the full intention that she would return to UW Madison to pick up where she left off. Then, just 20 years old, she bought a house. “I suddenly realized that I would be working for a while because I had a mortgage to pay.”

Cole bounced from job to job. After a stint in finance, she went to work in high-end diamond sales and then joined the commercial construction division of a large general contractor. “I thought it was pretty cool to be in the construction industry and to be able to walk on jobsites. Then I reached a point where I realized that I really needed to go back to school.”

At the age of 26, Cole returned to her health science roots by enrolling in Madison College’s Surgical Technologist Program. She had a 4.0 grade point average taking the prerequisite courses. “When it came time to apply for the clinicals I was told there would be a two-year wait. I thought about finding a temporary job for two years but it’s hard to back to school as an adult so I took other classes that interested me like art. Then I saw the Cabinetmaking and Millwork program and thought this might be a great opportunity to get back to something that I really loved doing.”

At Home in the Woodworking Lab
Cole began her first semester at Madison College’s Cabinetmaking program with a stomach full of butterflies. “I was on one hand really excited, but on the other very nervous being the only female in this room full of guys.”

Cole credits Patrick Molzahn, director of the program, and his brother, Jeff, who has since retired from teaching at Madison College, for making her feel welcomed. “I settled into my place and realized that I can do this and that the price and the love I feel then I completed a project was still very much within me. I started seeing all of these career possibilities because Patrick is so involved in the local woodworking community and setting up his students for success after they graduate. Everything began to click and I realized that I could make a career out of this, truly follow my passible and be happy.”

Cole progressed through the one-year technical program and especially enjoyed making her own face frame cabinets using the wide variety of industrial woodworking machinery at her disposal in Madison College’s well-equipped woodworking lab. “Being able to take all of those solid wood and panel products that start as a bunch of square and rectangles and turn them into a finished product is an incredible experience,” she says. “You are kind of speechless when you turn the last screw on a hinge and put your drawer on the slides and think, “Wow! I did that.”

Cat Cole served as a judge for the 2022 SkillsUSA Wisconsin competition.

As part of her education, Cole learned about the Woodwork Career Alliance’s skill standards and credentialing programs. She also earned her WCA Sawblade Certificate and Green Credential before graduating.

“The WCA skill standards are very eye-opening to the importance of having metrics to train someone and certify their knowledge to operate equipment. I think it’s very helpful to be able to show someone in a job interview that you have been evaluated to successfully and safely run particular machines. I intend to go for my Blue credential but I’ve been really too busy at this time of my life.”

Saying she’s “busy” is an understatement to be sure.

Cole graduated for Madison College’s Cabinetmaking & Millwork program on May 17, 2019, and started working at Wisconsin Built three days later. Last October she remarried. She and her husband spend their weekends renovating a a farm house they bought in a public auction.

“We stripped the house down to the studs,” Cole says. “I’ve been working on the kitchens. I cut and finished a butcher block countertop and now I’m installing a hardwood floor. There is no way that I could be doing this if not for studying at Madison College.”

Embarking on a Woodworking Industry Career
Cole says he originally had her eyes set on working in the production department when she interviewed at Wisconsin Built. The company operates out of a 220,000-square-foot facility. In addition to custom millwork the company’s prowess includes solid surface fabrications, metalworking and upholstery.

“I wanted to work on the shop floor and continue honing my skills But when I told them that I had worked for a general contractor previously they told me the open position with the project management team sounded like a good fit. I had to agree that it was kind of like this perfect marriage be take on the project management role because I had experience looking at shop drawings and working with engineering to actually make drawings in AutoCAD.”

Three days after graduating from Madison College, Cat Cole started working at Wisconsin Built.

Cole adds that her studies at Madison College better prepared her for the new role in giving her a better understanding of the nuances of the broad range of materials and operations required to efficiently execute a retail fixture or commercial millwork project. “There are various grades of laminates. When it comes to profiles can you use the same knives or do you have to grind new ones? Should the countertops be high-pressure laminate or solid surface? What are the best practices that will achieve the goals of the project, including budget considerations? It’s understanding these kinds of details that I would find harder to know If I hadn’t attended the Madison College Cabinetmaking program.”

Cole enjoys being part of a team and watching projects come to life. “It’s never boring. We’re doing new things all of the time,” she says, then adds, “My favorite project so far was working on the Jules Verne building at Epic Systems (in Verona, WI). “They have the zaniest campus you have ever seen. They have buildings with Harry Potter and Alice and Wonderland themes. The Jules Verne building incorporates 20,000 Leagues Under the Sea, Around the World in 80 Days and other Verne novels. It’s super creative and super cooky. There purple and red here and bright green over there. There’s tons of curves and is extremely custom. Somehow it all comes together magnificently,”

Parting Words
Now that Cole has nestled into a career, she urges other women to considering the wood industry as a viable career.

“I want all of my fellow females out there to know that if you have the passion, you can do it. As much push back or negativity we might experience breaking into this field, there are also people cheering for you and wanting to see you win. The more of us that so through the process, the easier it will be for the coming generation of females to follow in our footsteps.”

Watch video of Cole discussing her career at Wisconsin Built and more about her woodworking journey.

Woodwork Career Alliance Issues 2021 Progress Report

Students of Columbia High School, proudly display their WCA Sawblade Certificates. They are among the 686 candidates who were issued WCA Passport credentials during 2021.

Record-setting EDUcation™ membership and Passport credentialing enrollments among the highlights.

NELLYSFORD, Va. — The Woodwork Career Alliance of North America looks to build on the numerous accomplishments it achieved in 2021 despite the protracted COVID-19 pandemic.

The WCA entered the New Year coming off a year in which it enrolled 686 new candidates in its Passport Credentialing program. In addition, the WCA added 55 new schools as EDUcation members while retaining an additional 96 schools, bringing the number of high school and postsecondary woodworking program belonging to the WCA to a record 151. The WCA also saw progress on the industry front in signing up seven new companies as MANufacturing™ members while retaining 15 others.

“2021 was an extraordinary year for the woodworking industry, our EDUcation members, and for us,” said Scott Nelson, president of the WCA. “We really weren’t sure what to expect and did our best to maintain a steady course against the strong headwinds of COVID. The fact that we managed to end the year with more EDUcation and MANufacturing members than we started with is a hopeful sign for the WCA and the industry that we serve.”

In addition to growing membership, some of the other 2021 achievements worth celebrating include:

Woodwork Career Allinace EDUCore credential

EDUCore is one of two new credentials the WCA created last year to recognize the achievements of more serious-minded woodworking students.

The WCA created two new credentials for students enrolled in EDUcation woodworking programs. The EDU Core and EDU Green credentials provide more serious-minded woodworking students new opportunities to be recognized for expanding their skills and being better prepared to enter the woodworking workforce.

The WCA formally rolled out its online accredited skill evaluator (ASE) training program. This game-changing program allows educators throughout the United States and Canada to complete their ASE training at their own pace without having to travel, saving them time and their schools’ money. The end result is that more woodworking instructors will be able to become ASEs to evaluate the skills of their students using the WCA Skill Standards, which have been vetted by the woodworking industry.

The Sixth Edition of Modern Cabinetmaking, the standard bearer textbook for cabinetmaking and woodworking courses, was released at the end of 2021. It was authored by Patrick Molzahn, director of the Cabinetmaking and Millwork program at Madison College, and a founding member of the WCA Board of Directors. The content and lab workbook correlates to the WCA’s industry credentialing standard, which is why the WCA’s logo is prominently displayed on the book’s cover.

WCA and Woodworking Network workforce study

The WCA teamed up with Woodworkng Network on a benchmark workforce study.

The WCA joined forces with Woodworking Network to conduct a benchmark study of the U.S. and Canadian woodworking workforce. The study revealed that the production worker shortage continues to increase at an alarming rate with no clear end in sight. In addition, the study found that only one-fifth of the respondents have a written in-house training program incorporating standard operating procedures. We believe the study’s results further validate the WCA’s mission to develop and grow a skilled woodworking workforce. We continue to encourage all of industry to not only support our efforts, but also those of their local school woodworking programs, to spotlight career opportunities in the industry.

Speaking of spotlighting career pathways, the WCA partnered with the Association of Woodworking & Furnishings Suppliers and the Architectural Woodwork Institute to produce a six-minute video. The video, produced by “in Depth with Laurence Fishburne,” and filmed at Hollywood Woodwork, has aired on public television stations nationwide to create awareness of career opportunities in the wood products industry.

Get involved! Learn more about the WCA, skill standards, credentialing program, membership categories and sponsorship opportunities at woodworkcareer.org.

About the Woodwork Career Alliance
The Woodwork Career Alliance of North America was founded in 2007 as a 501(c)(3) non-profit corporation and is governed by a volunteer board of directors. The WCA’s mission is to develop and administer a unified set of Skill Standards for the wood products industry. Since 2011, WCA has developed observable and measurable performance standards and assessments for more than 300 woodworking machine operations. In addition, WCA has issued over 4,000 Passport credentials, a portable, personal permanent record documenting each holder’s record of woodworking skill achievements. More than 150 high schools and post-secondary schools throughout North America are WCA EDUcation™ members and a growing number of woodworking companies have joined the WCA as MANufacturing™ members. To learn more about the WCA and how to get involved with its programs, including sponsorship opportunities, visit WoodworkCareer.org.

Video: Fox Valley Tech Grad Shares His Love for Woodworking

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Even before graduating from the Wood Manufacturing Technology program at Fox Valley Technical College (FVTC) last August, Patrick Volkmann had landed a job with Black Wolf Design, a custom woodworking firm based in Omro, WI.

Volkmann’s is but one of a parade of stories about FTVC grads who have launched successful woodworking careers.

In the accompanying video, Volkmann discusses what led him to enroll at FVTC and the skills training and mentorship he received at the highly respected program.

FTVC is an EDUcation member of the Woodwork Career Alliance of North America, a not-for-profit organization driven to help develop and grow a skilled woodworking workforce in the U.S. and Canada.

Read more about Volkmann’s journey and learn more about FTVC’s Woodworking Manufacturing Technology program.

 

Modern Cabinetmaking 6th Edition Now Available

TINLEY PARK, IL – Goodheart-Wilcox, a publisher specializing in books for career and technical education, has released the 6th edition of Modern Cabinetry. The new edition comes with videos and other digital extras.

Modern Cabinetmaking offers a complete solution for cabinetmaking and woodworking courses, with comprehensive coverage of the industry, design and layout, materials, machining processes, cabinet construction, finishing, and more. It also covers manufactured products and construction processes used in the cabinetmaking industry. The content of the text and lab workbook correlates to the Woodwork Career Alliance (WCA) industry credentialing standards. Author Patrick Molzahn was the first individual to earn the WCA’s highest honor, the Diamond Credential.

The new edition includes a variety of digital assets including Career Profile and See it in Action videos, plus links to exclusive online worksheets, quizzes, and a new Virtual Toolbox designed to help students master tool identification. The textbook also features a new chapter on Installing Moulding and Trim, as well as new material on lean manufacturing.

Molzahn, director of the Cabinetmaking and Millwork program at Madison College, also spearheaded a comprehensive update of the 5th edition of Modern Cabinetmaking published in 2014. Molzahn’s contributions build on the work on previous editions credited to co-authors William Umstattd and Charles Davis.

Goodheart-Wilcox, which is celebrating its 100th anniversary, published the first edition of Modern Cabinetmaking in 1977.

Learn more and place an order.

WCA ‘Back in Action’ at AWFS Fair

The Woodwork Career Alliance of North America made the most of its participation at the AWFS Fair, the first in-person national woodworking trade show in two years.

As Scott Nelson was happy to attest, “It was wonderful to be back in action and to meet face-to-face with industry and new industry colleagues, educators, and sponsors. While COVID impacted the attendance, particularly from Canadians, it did not dampen the great enthusiasm among those who participated in the show.”

Among the highlights, the WCA presented “Building a Training Program for Your Woodworkers,” a 2.5-hour workshop attended by nearly 60 woodworking executives.  The lively back-and-forth discussion was led by Bruce Spitz, a member of WCA’s board of directors, right, and Scott Nelson, president of the WCA. Each attendee left the session armed with a training template unique to his or her company’s needs that was created during the hands-on portion of the program.

The AWFS Fair partnered with Expo Auctions to conduct a silent auction during the four-day show. The auction, featuring signed sports collectibles, framed artwork, get-away trips, and more raised money for the WCA’s EDUcation fund and industry outreach programs.

In addition to learning about the WCA’s credentialing programs and skill standards, visitors to the WCA’s booth had the opportunity to test their finishing skills using the SimSpary virtual reality module. The interactive demonstrations were facilitated by Mimbus, a gold sponsor of the WCA,

WCA President Talks Training, Credentialing and More

The Woodwork Career Alliance of North America heads into the 2020s building on the solid foundation of its Passport credentialing program that is widely recognized throughout the United States and Canada.

In a recent free-wielding phone interview, Scott Nelson, president of the WCA, discussed the North American wood product industry’s ongoing challenge to recruit, train and retain skilled employees. He also provided his thoughts on how companies can use the WCA’s credentialing program to meet those multiple challenges and discussed plans for rolling out WCA 4.0 to accredit employees who work in manufacturing cells.

Rich Christianson: Since its inception in 2007, the Woodwork Career Alliance has developed more than 300 woodworking skill standards and grown its database of registered Passport holders to nearly 2,600. At long last, the woodworking industry has a credentialing program to rival metal working, automotive, welding and other skilled trades. With those accomplishments as a backdrop, what do you view as the WCA’s biggest achievement in 2019?

I am extremely gratified by the increased use of the WCA credentialing program.

Scott Nelson: I am extremely gratified by the increased use of the WCA credentialing program. Last year we added a record 507 new individual Passport members. Even more telling, we issued 418 credentials representing a 50 percent increase. It’s fantastic that we’re finally starting to see the number of new credentials approaching the number of people who are issued Passports. That means a greater percentage of Passport holders are being tested to the Skill Standar

Christianson: Who were these credentials issued to last year?

Nelson: The vast majority of the credentials were awarded to high school students for earning their Sawblade Certificate. But we’re also seeing a smaller, yet still healthy, increase in professional accreditations.

On the high school level, we’re seeing more woodworking teachers starting to test their kids. It’s one thing for instructors to just sign up their students for WCA Passports, but it’s another for them to take the time to administer the skill evaluations, record the individual student’s tool points and see that their qualified students take the online test to ultimately receive their Sawblade Certificate.

Christianson: Why do you think more high school woodworking instructors are making the effort to test their students now? What’s changed?

Nelson: First, I think more teachers are prioritizing evaluations and testing for the Sawblade Certificate as part of their lesson plans and schedules. It takes time to do any of those tests. They have to plan for it and until they’ve done it the first time, they really don’t know how long it takes. Once they become familiar with how it works and how long it takes, they are able to make it part of their day-to-day curriculum.

Second, we’ve seen a lot of credentialing activity in Wisconsin where public high school programs qualify for special funding based on national certification, which is what the WCA is all about. Colorado also is putting this type of government reimbursement program in place, again based on being affiliated with a recognized certification organization like the WCA. These funds are very important for supporting those high school programs and keeping them viable in an era when woodworking programs are more likely to be reduced or eliminated than improved or started. Hopefully we’ll see more states adopt this type of funding model in the next few years.

In some ways, we’re in a race against time. On one hand, I think more and more schools are realizing the benefit of being an EDUcation member of the WCA. It brings structure and additional legitimacy to being part of a program that was created with industry needs in mind. Unfortunately, while we gained nearly 30 new high school programs last year, we lost a similar number. In most cases, the program is no longer there. A lot of times the woodshop teacher leaves or retires and the school can’t find a replacement because most require industrial arts teachers to have a teaching certificate. There just aren’t enough teachers with woodworking experience to fill the gaps.

Christianson: You mentioned that WCA has made inroads among woodworking professionals. How so?

It takes a dedicated effort to create an effective formal training program. But once it’s in place, it can be used over and over again. There’s a long-term payoff.

Nelson: Getting industry participation has been a tough nut to crack, but we are making gains as attested by the 54 green credentials we issued in 2019. Our first challenge has been to make industry aware of the WCA credentialing program and how they can use it to develop in-house training programs for new and current employees. Then, companies have to be willing to put in the time. Every plant has a different set of circumstances so consequently there has to be a champion in each plant for it to work. It takes a dedicated effort to create an effective formal training program. But once it’s in place, it can be used over and over again. There’s a long-term payoff.

A common concern among woodworking companies is the fear of “If I train them, they’ll leave.” That’s a big problem for the industry and the WCA. They are afraid to spend the time and money to train somebody, give him a credential and then maybe see that person go work for the shop next door for more money. That’s human nature and they have to get over that.

Companies also have to understand that they may not have the right opening for someone who has acquired new skill sets from their training but the other company might have an opening. So, the employee is going to leave for a better opportunity. That’s just the way it is.

Christianson: How can the WCA credentialing program help a company retain employees they train?

Nelson: A good real-world example of how the WCA standards can be used by industry is Jefferson Millwork. They were pioneers in adopting the WCA credentialing program not only to structure training for new hires, but to create an incentive program that ties pay raises to employees who grow their credentials. Last fall, Jefferson was the first woodworking company to award the red credential to an employee. They proved it can be done. We can only hope that other woodworking companies are paying attention.

Having a good training program in your plant is always going to increase your bottom line because of greater productivity, fewer mistakes and fewer do-overs.

I honestly don’t understand how companies can skimp when it comes to training their employees. Having a good training program in your plant is always going to increase your bottom line because of greater productivity, fewer mistakes and fewer do-overs. When you have someone coming in fresh off the street you have to teach them the basics. They have to understand what your products are, what their characteristics are, why controlling moisture is important, the machines and tools you are working with, and how to read a tape measure. These are basic things that have to be taught. Just having Joe follow John around for six months is not enough. You need a formal training program so that the new hire knows this week we’re covering this, in week two we’re going to cover this, in week three we’re going to cover that.

It all starts with a company’s culture. If you want an employee to stay, you need your training program to be tied to a career path for them. But an employer can’t tell the employee what it means to go from A to Z if the company doesn’t have a formal system in place for evaluating the employee’s progress. Again, this is where the WCA comes in.

Christianson: What’s on tap for the WCA in 2020?

Nelson: At last year’s AWFS Fair we announced plans to develop the WCA 4.0 credentialing program to complement our current Passport program. We recognize that there are a lot of woodworkers who are working in cell-based manufacturing environments who would have a hard time earning credentials based on our current tool points system. The basic concept of WCA 4.0 is to help an employee develop their skills within their cell and then be cross-trained to work in additional cells. Theoretically the employer would compensate the worker based on how much value they are able to add in terms of productivity, maintenance, etc. The more sophisticated the machine or cell and the more cells that person can work in, the more valuable he becomes to the company. So now when someone is absent, their lines do not stop.

The cream always rises to the top. The newer employee is going to have to acquire experience but you still have to test him through the whole process. He can say that he can do everything but you have to test him to be sure. By running a test, you might find he’s where he needs to be or behind or maybe even ahead. If you don’t have a testing program, you don’t have any way of knowing it.

We are not the teaching arm. We are the testing arm and a certifying body.

WCA has the test. We’re not going to tell you how to teach your employees. However, we have resources and information that can help companies develop their training programs. We are not the teaching arm. We are the testing arm and a certifying body.

Christianson: What’s the next step for WCA 4.0?

Nelson: We are planning to partner with Woodworking Network on a benchmark industry survey that goes beyond simply reaffirming the woodworking industry’s long-stranding struggle to find and keep good workers. We want to identify ways to help the industry meet that challenge. This includes gathering information from woodworking companies about some of the key components for structuring WCA 4.0 and how we can best deliver this new credentialing program to them. We have ideas, but we want to verify that what we are doing it correctly and to solicit input for improving on our ideas.

We want to offer solutions to help individual companies by creating a flow of knowledge. Every company is different. Some use panels, some don’t. Some make mouldings, some don’t. Some do piecework only, some don’t. Our goal is to create a menu of options that each company can choose from based on their circumstances.

We will be publishing the key results of the study and will have more to share at IWF in Atlanta. Bruce Spitz (past president of the Architectural Woodwork Institute) and I will present a How to Create Your Own Training Program workshop. Attendees will have the opportunity to develop their own training template using WCA skill standards. Some guys are going to want to emphasize the WCA Passport program and some are going to be more interested in WCA 4.0. We’ll cover both in the workshop.

Christianson: Any final words?

Nelson: Like it or not, woodworking companies have to understand that they are competing with higher paying jobs in other industries. That’s not only a perception, it’s a reality. If we can’t afford to pay our people as well as other manufacturing jobs, then it becomes even more vital to create career paths that reward them based on their desire and ability to enhance their skill sets.

Every company experiences turnover. The goal is to minimize so that it only happens at entry level. Once you’ve invested a couple of years in training someone, you presumably would want to keep that person. Having a written plan that rewards an employee for achieving specific goals that can be fairly evaluated shows that you care about that person’s career.

Sometimes the best person to keep is someone who shows up to work, has a great attitude and is a positive influence on your operation. Once you have the formal plan in place, you are on track to make someone a great employee for life.

Young Cabinetmaker Savors WorldSkills Experience

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Ethan Harrison calls representing the United States in the international competition a ‘once in a lifetime opportunity.’ 

 

“Very, very intense.” That’s how Ethan Harrison described competing in the WorldSkills Cabinetmaking competition held last October in Kazan, Russia.

“Every second you had to be doing something and thinking ahead to the next things that had to be done,” said Harrison, who represented the United States in the three-day event. “We were basically given half of the time that you would need to complete the project. It was a challenge for everyone to face the additional obstacles and pressures that were created by the time crunch.”

Harrison placed 27th among the 30 WorldSkills competitors, but came within a handful of points of moving up several rankings. “I know I could have done better, but looking around (during the competition) I could see that everyone made plenty of mistakes,” Harrison said. “It just depended on where you made them and how everything else went to impact your score.”

“I think coming into the competition that we were a little blindsided by the time constraints,” said Jeff Molzahn, an instructor of Madison College, who helped Harrison prepare for WorldSkills. “Both of us expected to put out a quality finished product but it was not possible in the allotted time.”

Molzahn witnessed the impact of contestants’ putting speed before accuracy in serving as an evaluator for the WorldSkills Competition. “When I saw all of the projects standing side by side, I was really kind of dismayed by the fact that they lacked quality. All I saw was a bunch of projects that had a lot of flaws. Whoever got the least number of flaws would get the most points and win.”

“Jeff did a great job of training me but neither one of us knew what to expect at WorldSkills,” Harrison said. “The competition required you to do multiple parts at once and then turn them in on a timetable. Because I had not trained for that and was not aware of it, I was at a huge disadvantage to many of the competitors who either had competed in other world-wide events or had experts who had experience in those competitions.”

Adding to the time-induced stress, Molzahn said, were the “tight quarters” assigned to each of the 30 competitors. “They were really packed in there, probably a 10-foot by 12-foot space to work on their project.”

Molzahn said the project was a free-standing, two-door cabinet with one drawer and a sketch face veneer top. The unit was about 36 inches tall, 24 inches wide and 18 inches deep. In addition to producing the sketch face, some of the other skills the contestants had to demonstrate included hand-cutting dovetails for the drawer, crafting mortise-and-tenon legs and rails, edgebanding panels, constructing panel frames and installing door hinges.

Training for WorldSkills the WCA Way
A graduate of Blackfoot High School in Blackfoot, ID, Harrison qualified for WorldSkills by winning a one-on-one competition at SkillsUSA 2018 in Louisville, KY. The year before, he won the Silver medal at the SkillsUSA nationals.

To prepare for the WorldSkills stage, Harrison spent eight months training in Madison, WI, often interacting with students enrolled in Madison College’s Cabinetmaking & Millwork program. He also worked on three different yet similar test projects, all small furniture pieces. A significantly modified version of what Molzahn referred to as the “Ireland project,” was used at WorldSkills.

In retrospect, Molzahn said he probably was not strict enough about setting time limits Harrison to complete the test projects. “What happens at the competition is that they have less than 24 hours over three days to build these cabinets that would take a cabinetmaker 60 hours or more to put out a quality product. They are really rushing these kids. I didn’t fully understand that until I got there and saw what was going on.

“I trained Ethan as a cabinetmaker,” Molzahn continued. “He learned knowledge that we can take with him for the rest of his life. If I had just trained him as a competitor – made him build each test project three, four or five times – he might have done better in the competition, but that’s about it.”

“I think the biggest advantage of training at Madison College was being able to use all of the machinery there, especially the shaper which was the primary tool that we used in Russia,” Harrison said. “The panel saw was another key tool used heavily in the competition. By and large, having so much time to work with the machinery helped me gain the skills I needed so that I felt comfortable walking up to a machine and just go.”

As part of his training, Molzahn, who is an assessed skill evaluator for the Woodwork Career Alliance of North America, introduced Harrison to the WCA’s Passport credentialing program. Harrison earned his Blue credential plus tool points toward the Green credential, the second level of the WCA’s five-level credentialing system.

Harrison said he benefitted from being evaluated on a wide range of the Woodworking Skills developed by the WCA to earn tool points for his credentials. “It was a way for me to test my skills including the core things you should be thinking about every time you walk into a shop or turn on a machine. Now, with the Passport, I’ll have something to show to a shop owner that I have these skills when it comes time to look for a job.”

Ethan Harris and his woodworking advisor Jeff Molzahn at WorldSkills in Kazan, Russia.

A Bright Future
Harrison went home to Blackfoot for a couple of months before heading to Lima, Peru, on a two-year mission for the Church of Latter-day Saints. After he completes his mission, he plans to enroll in Pittsburg State University’s Architectural Millwork and Manufacturing Technology program. “My goal is to work in an architectural woodworking shop, hopefully in project management or shop management,” Harrison said.

Molzahn is confident that Harrison will have a successful career. “His hand skills are just out of this world. He’s a hard worker, works well within a group and showed during his time in Madison that he is capable of grasping an incredible amount of technical information.”

“I’m so grateful to all of the people who have helped me from my high school shop teacher to Jeff and all of the other mentors I’ve had in life and woodworking,” Harrison said.

“Participating in WorldSkills was a once in a lifetime opportunity and I have no regrets. I did my best. I moved 1,500 miles from home and trained as hard as I could and with all of the resources I had. In the process I learned a lot about life and a lot about building cabinets. I look back on it positively, even my ranking. It was still an honor to stand alongside 30 of the best young cabinetmakers in the world.”

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An Olympic-like Atmosphere

Ethan Harrison, the U.S. representative in the 2019 WorldSkills Cabinetmaking competition held in Kazan, Russia, said the ceremonies of the event reminded him of the Olympics.

“There was an entire soccer stadium filled with people and fireworks going off as each country was introduced and walked up to the stage,” Harrison said. “That was probably the biggest moment for each of us, the pride and honor of representing our country and waving our flag.”

Jeff Molzahn, instructor of Madison College, also likened the pageantry of WorldSkills to the Olympics. “Russia invested a lot of money into the event and they were just wonderful hosts,” Molzahn said. “To me it felt like what I see on TV when I watch the Olympics. The opening and closing ceremonies were sensational. They even had President Vladimir Putin there to give a speech for the closing.”

A total of 1,354 young professionals representing 63 countries competed in 56 skill competitions. In addition to cabinetmaking, the event included contests in 3D digital game art, floristry, cloud computing, CNC milling, mobile robotics. baking, hair dressing, freight forwarding to name a few.

First held in 1950 in Madrid, Spain, WorldSkills aims to “raise the profile and recognition of skilled people and show how important skills are in achieving economic growth and personal success.” The 46th WorldSkills competition will take place in Shanghai, China, in 2021.

Learn more at WorldSkills.com.

Jefferson Millwork Woodworker Becomes First Pro to Earn WCA Red Credential

Richard Memory, apprentice woodworker at Jefferson Millwork & Design, with the fabric rack he designed and fabricated for his WCA red credential project.

STERLING, Va. – Richard Memory, an apprentice woodworker at Jefferson Millwork & Design, was recently awarded the red credential from the Woodwork Career Alliance of North America. He is the first professional woodworker to achieve the red credential, the third level of the WCA’s credentialing Passport program.

Memory, who previously earned his green and blue WCA credentials at Jefferson Millwork, successfully completed evaluation testing on a variety of woodworking operations and designed and made a fabric storage rack to meet the project requirement for the red credential. He has now amassed more than 120 tool points, all of which are documented in the online registry maintained by the WCA.

“I’m very honored and pretty proud of this achievement,” Memory said. “I definitely like the structured approach of the WCA program. It sets measurable objectives that allow me to point to actual things I can say I have done, especially when it comes to the fabric rack that I built for the shop. It’s also great the way Jefferson has structured raises for me based on growing my credentials.”

Chuck Buck, shop foreman of Jefferson Millwork, a member of the Architectural Woodwork Institute, lauded Memory for his dedication to learning new skills and the progress he has made since he began participating in the company’s apprentice woodworker program.

“I guided Richard through removing all guides and bearings,” Buck said. “He cleaned, inspected and replaced bearings as needed. He learned how to choose the proper blade and install it correctly including adjusting it to proper blade tension, adjusting the camber to seat the blade properly, and setting all of the guides and bearings to proper alignment. By the time he completed the skill assessments for the bandsaw, he had a better understanding and respect for the versatility of this machine.”

Buck said Jefferson Millwork began structuring its apprenticeship program around the WCA’s industry-wide recognized skill standards just over two years ago. “I honestly remember going into this being a little skeptical,” said Buck, who supervises a crew of 20 production employees. “I was worried it was going to be a time dissolver for me. Instead, I found that using the WCA skill standards and credentialing system has really helped me evaluate the strengths and weaknesses of individual employees. Because the skill standards are written out, it allows me to focus my concentration on training and evaluating the skills of individual employees. I don’t have to reinvent the wheel.”

“When Richard completes his gold credential, he will begin earning a bench mechanic wage,” Buck added. “It’s a win-win for the both the employee and the company.”

Richard Memory poses with his WCA red credential certificate and Chuck Buck, shop foreman at Jefferson Millwork & Design.

Memory said he is motivated to go for his gold credential and now looks at woodworking as a career instead of just as a job. “I appreciate the aggregate skills I have learned about different types of machines and woodworking in general. It has made me more confident to do things on my own. I’ve even taken up woodworking as a hobby. It’s suddenly a fulfilling and interesting thing to do.”

Scott Nelson, president of the WCA, applauded Memory for his achievement and Jefferson Millwork for being an early adopter of the WCA’s credentialing Passport program. “I want to congratulate Richard for being the first woodworking professional to earn the red credential and thank Jefferson Millwork for making it happen,” Nelson said. “Jefferson was one of the first companies to sign up as a MANufacturing member when we created that category a few years ago. Hopefully other woodworking companies will take note and see the benefits of integrating the WCA skill standards and credentialing program to not only train, but retain employees by offering them a pathway to rewarding woodworking careers.”

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About the Woodwork Career Alliance
The Woodwork Career Alliance of North America was founded in 2007 as a 501(c)(3) non-profit corporation and is governed by a volunteer board of directors. The WCA’s mission is to develop and administer a unified set of Skill Standards for the wood products industry. Since 2011, WCA has developed observable and measurable performance standards and assessments for more than 300 woodworking machine operations. In addition, WCA has issued more than 2,500 credentials, a portable, personal permanent record documenting each holder’s record of woodworking skill achievements. More than 100 high schools and post-secondary schools throughout North America are WCA EDUcation™ members and a growing number of woodworking companies have joined the WCA as MANufacturing members. To learn more about the WCA and how to get involved with its programs, including sponsorship opportunities, visit WoodworkCareer.org.

President’s Message: Shifting into High Gear

I hope everyone had a wonderful Holiday Season and is recharged to embark on a prosperous 2019. We at the Woodwork Career Alliance are excited about the New Year and the opportunity to continue building on the momentum we experienced in 2018.

Here’s a quick review of some of the WCA’s 2018 highlights.

  • We are proud that 115 schools across the United States and Canada renewed their WCA EDUcation™ membership and are actively entering students into our credential program.
  • WCA added 480 new candidates and issued 167 certificates or credentials in 2018. We entered this year with over 2,100 students, teachers and professional woodworkers enrolled in the credentialing program that we launched in 2013.
  • In the month of November alone, we trained 20 new teachers as Accredited Skill Evaluators (ASE) at three separate trainings in Wisconsin, North Carolina and Colorado. We now have more than 260 ASEs, a number that we will add to through upcoming trainings at Madison College, The MiLL and the AWFS Fair. The full schedule and registration details are included in this edition of Pathways.
  • Last year, WCA introduced the INDustry™ Sponsorship program, giving manufacturers and distributors of woodworking machinery and supplies an opportunity to support WCA’s credentialing programs and industry outreach activities. I am pleased to report that we just successfully concluded our first round of sponsorship renewals. I want to personally welcome back Atlantic Plywood, Columbia Forest Products, Intermountain Wood Products, M.L. Campbell, Milesi Wood Coatings, NBMDA, OHARCO, Rev-A-Shelf, Web Don, and Wurth Group as Gold Sponsors and Brookhuis and Lutz Woodworks as Silver Sponsors. Thanks to all of our sponsors for your continued support!

Looking ahead to the AWFS Fair this July, WCA will have a Learning Center and will introduce our new WCA Cell Manufacturing 4.0. Please plan to stop by Booth 10268.

Much more to come!

Scott Nelson
President
Woodwork Career Alliance of North America
snelsonwca@gmail.com